Assembly Solutions
Ballard Industrial provides a broad range of precision fastening tools and related equipment delivering the ultimate combination of accuracy, durability and ergonomics to maximize your assembly line productivity. We are dedicated to providing integrated solutions that go beyond mere tools and controllers. Ensuring precise torque application is crucial across various industries, and it directly impacts safety, quality, and productivity.
Our offering of accessories and support products include torque reaction products, bit and socket trays, and more. We also offer torque testers and calibration equipment to ensure that your precision fastening tools are producing the results you expect. We understand that when a precision assembly tool drifts out of calibration, the manufacturing process could be compromised and quality impacted. Precision fastening tools requires regular calibration to ensure accuracy and quality, and we provide the equipment needed to ensure you are getting the results you expect.
When it comes to assembly tools, there are three primary categories that cater to different needs and applications. Cordless assembly tools are great for flexibility and mobility with options to collect cycle data and control them remotely. DC powered assembly tools provide precise torque control and are commonly used in assembly lines where consistent fastening is crucial. Pneumatic tools are robust and commonly found in industrial settings where they offer higher torque values while maintaining ergonomic safety.
Remember, choosing the right assembly tool depends on your specific application and requirements. If you have any questions or need further assistance, feel free to contact us!
Contact a Solutions Specialist
We can help with your assembly applications big or small! Send us a brief message explaining what you need to accomplish. One of our industrial solutions specialists will reach out to you shortly.
Cordless Precision Fastening Systems
The evolution of cordless fastening tools has been remarkable, with the latest innovations offering unprecedented levels of control and precision. The QX Series from Ingersoll Rand exemplifies this advancement, providing a suite of tools that ensure critical joints are fastened with the utmost accuracy. These tools boast closed-loop control systems, diverse connectivity options, and programmable tightening strategies, which are essential for achieving high-quality joints. The series' versatility is evident in its ability to cater to a wide range of fastening needs with simplicity and flexibility.
Precision Pistol Screwdrivers
Torque Range: 4 to 18 Nm
Speed: 500 to 1500 rpm
Drive Options: 1/4" QC, 1/4" - 1" SQ
Angle Wrenches
Torque Range: 5 to 80 Nm
Speed: 330 to 1045 rpm
Drive Options: 1/4" QC, 1/4" - 3/8" SQ
Torque Multipliers
Torque Range: 180 to 4000 Nm
Speed: 3 to 110 rpm
Drive Options: 3/4" - 3/8" SQ
Mechanical Pulse Tools
Torque Range: 25 to 225 Nm
Speed: 3600 to 3800 rpm
Drive Options: 1/4" HEX, 3/8" - 1/2" SQ
Cordless System Controllers
Wireless tool control & cycle data storage
Web-based programming
Upgradeable hardware & software
DC Electric Nutrunners
In the realm of assembly and manufacturing, DC electric fastening systems stand out for their precision and reliability, especially in high torque applications. These systems, which include both handheld and fixtured tools, are integral to operations that value ergonomics, speed, and accuracy. We are proud to offer Ingersoll Rand QE and QM electric nutrunners. In conjunction with the INSIGHTqc™ controller these products offer a user-friendly interface and seamless integration into production lines. The controller design is purposefully straightforward, negating the need for specialized expertise, while remaining flexible and robust enough to adapt to various operational demands. This controller not only enhances the efficiency of assembly processes but also ensures consistent quality, meeting the diverse and evolving needs of global manufacturing environments.
Handheld Nutrunners
Inline, Angle and Pistol Configurations
Torque Range: 2 to 225 Nm
Speed: 310 to 3000 rpm
Drive Options: 1/4" QC, 1/4" - 3/4" SQ
Fixtured Nutrunners
Inline and Angle Configurations
Torque Range: 2 to 400 Nm
Speed: 170 to 3000 rpm
Drive Options: 1/4" QC, 1/4" - 3/4" SQ
Fixtured Spindles
Single and Multiple Configurations
Torque: 190 Nm
Speed: 273 rpm
Drive: 1/2" SQ
DC System Controllers
Wired tool control & cycle data storage
Web-based programming
Upgradeable hardware and software
Fieldbus and MES capabilities
Pneumatic Assembly Tools
Ingersoll Rand's extensive experience in tool design is evident in their comprehensive range of pneumatic production fastening equipment. Their offerings, which include air screwdrivers, nutrunners, drills and pulse tools, are engineered to meet the demands of high-volume applications without compromising on speed and precision. The versatility of their product line ensures that there is a tool for every specific need, whether it's for a single task or for integration into a full assembly line. This commitment to quality and adaptability has made Ingersoll Rand a trusted name in the industry, helping businesses enhance their productivity with tools that are built to last.
Air Nutrunners
Angle and Inline Configurations
Torque Range: 11 to 225 Nm
Speed: 90 to 7000 rpm
Drive Options: 1/4" - 3/4" SQ
Transducerized Air Pulse Tools
Air Tool with DC System Integration
Torque Range: 27 to 155 Nm
Speed: 4200 to 7000 rpm
Drive Options: 1/4" - 1/2" SQ
Pistol Air Drills
Torque Range: 1.6 to 130 in-lb
Speed: 475 to 6000 rpm
Horsepower: 0.25 to 0.75 hp
Chuck Options: 1/4" to 1/2" hp
Air Screwdrivers
Inline and Pistol Configurations
Torque Range: 10 to 80 in-lb
Speed: 500 to 2500 rpm
Drive Options: 1/4" QC
Air Riveters
Stroke Length: 2" to 6"
Bore Diameter: 0.6" to 0.8"
Nozzle Size: .401 to .498
Speed: 1100 to 3200 bpm
Angle Air Drills
Torque Range: 31 to 255 in-lb
Speed: 600 to 3000 rpm
Horsepower: 0.25 to 0.75 hp
Chuck Options: 1/4" to 1/2" hp
Air Feed Drills
PAR-A-MATIC Series Self Feed Drill
Chuck Capacity: 5/16"
Horsepower: 0.50 hp
Stroke Length: 2"
Air Tapper Drills
Pistol Grip Configuration
Chuck Type: Tapper
Tapper Capacity: 1/2"
Speed: 475 rpm